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Metal Grain
Milling

Grain Milling

ASANA – Recycling Aspirator

Models: ASANA 10, ASANA 15, ASANA 15M

Application Image
Application and Mode of Operation

The machine has been designed for separation of liftings and dust from cereals. It is used in cleaning section of flour mills or, if the case maybe, in intake routes of grain silos for grain precleaning.

It is installed as a separate piece of equipment or as an end element lined with screen grader Ariel 60 / separator or the scouring machine Atlas.

The machine separates liftings and dust in a closed space by means of circulated stream of air.

Features
Application Image
DESCRIPTION OF THE MACHINE

From the inlet (1) grain comes to the feeder (2) suspended on springsto be distributed to the entire width of the machine case. The grain curtain is aerated by air from the fan (8) and lifted into the vertical aspiration channel (3) where dust and liftings are separated from grain. Clean grain is discharged via the outlet (7) with a counterweighted flap for the next process. Liftings are separated from the air stream in the separation chamber (4) and by the worm (5) and then via air lock (6) it is removed from the machine. Air, free from liftings, is sucked in by the radial fan (8) and via bypass channel returned back to the aspiration channel to be used again.

Air sifting conditions, i.e. intensity of cleaning, are controlled by variable width of the channel and inclination of its wall. With the Asana 3 model used in connection with the screen grader/separator, where processed material has already been spread within desired width, there is a built-in permanent magnet separator mounted instead of the feeder.

Technical Data
Type Max Output (t/h) Power Input (kW) Aspiration Air Volume (m³/min) Net Weight (kg) Built-Up Space (m³)
ASANA 10 10 2.2 + 0.55 4 339 2.7
ASANA 15 15 4.0 + 0.55 6 428 3.7
ASANA 15M 15 4.0 + 0.55 6 410 3.7

Note: Power supply: 415V, 50Hz. Capacity may vary based on grain type, moisture, and contamination.

Models of Recycling Aspirator

ASANA 10

Self-standing machine with 600mm width, built-in feeder, and Ø100mm socket. Suitable for standalone use or with a scouring machine.

ASANA 15

Self-standing 995mm wide machine with built-in feeder. Suitable for both independent operation and integration with scouring equipment.

ASANA 15M

Used with screen grader Ariel 60. 995mm width. Inlet adaptable to grader outlet. Features plate magnet separator instead of feeder.

Note: Up to 10% air renewal is required via the aspiration socket. Additional inlet sockets available as needed.

Machine Dimensions

Height: 1794 mm

Width: 1120 mm

Length: 1668 mm

ASANA Dimensions

ARCTIC – Trieur Grading Unit

Models: ARCTIC B, ARCTIC AB, ARCTIC BD, ARCTIC ACBD

Application Image
Application and Mode of Operation

These machines are mainly used in sowing seed cleaning stations, in cleaning sections of flour mills and in barley classification lines for malt plants. They pick up admixtures andimpurities varying in sizefrom grain in their shape and length. The Trieur units are applied within the cleaning process usually after the stones separating machines. They separate foreign matter in indented drums. Grain is fed into the revolving drum and the shorter kernels, being caught in the dents, are carried up along the drum circumference into the trough and out from the machine. Longer kernels which don't fit intothe indents or fall back during their movement up remain in the drum to be transported to the machine delivery end.

On separation of smaller admixtures (grain halves, weed seeds etc.) the grain remains in the drum. On separation of longer and bigger admixtures like oats / ergot / maize / rice / cockles / un-hulled wheat / Barley, etc. remain in the drum and the grain is carried up.

Features
DESCRIPTION OF THE MACHINE

All metal construction consists of the following parts


Inlet and outlet parts are made in 5 mm MS plates which bear shafts of the drums


Both inlets and outlets are furnished with check glass inserts and sampling means


Centre parts of the Trieur drums – shafts with troughs and worms. Position of the trough is adjustable and shown on a scale


Indented drums


Stand


Drive

Technical Data

The Trieur units are made in two sizes:

Type of the Machine Output (t/h) Electric Motor (kW) Aspirator Air Weight Built-up Space (m²)
Air Volume (m³/min) Pressure Loss (Pa) Net (kg) Gross (kg)
B71172–42.21219672010003.9
B71254–72.21224589012505.1
AB 71172–44.4 (2×2.2)12245151019006.9
AB 71254–74.4 (2×2.2)12245168021707.9
BD 71172–42.21224576010404.2
BD 71254–72.212245101014605.8
ACBD 71172–44.4 (2×2.2)12245168022607.3
ACBD 71254–74.4 (2×2.2)12245185025008.3
ACBD 89259–107.4 (3×2.2)123682200313010.8

Power supply: 415V, 50 Hz
The machine is aspirated by connecting to a central aspiration system.

Note: Power supply: 415V, 50Hz. Capacity may vary based on grain type, moisture, and contamination.

Machine Dimensions

Height: 2286 mm

Width: 3880 mm

Length: 1035 mm

ASANA Dimensions

ALPINE – Semolina purifier

Models: ALPINE

Application Image
Application and Mode of Operation

Semolina purifiers are used for classification and purification of dry and gravity flowing materials based on different size of their particles, specific weight and aerodynamical properties by means of sieving and air lifting. They are mainly applied in wheat flour mills for extraction of semolina and purification of dunst

The product is fed to the machine inlet box to be spread to the entire sieve width. Then the product is moved along the sieves due to the inclination and vibration of the sieve cabinet. Particles of higher specificweight and smaller size falls through the sieves.

The lighter and bigger particles are moved along the end of the sieve layer by continuous flow achieved by effective air settings. The lightest particles / liftings are lifted by air and removed separately. The purity is controlled by means of the sieve aperture size and velocity of airflow.

Features
DESCRIPTION OF THE MACHINE

Welded steel structure


The inlet and aspiration part is designed as a compact welded case with an automatic control gate. The aspiration hood is parted into two air ducting channels divided into sixteen chambers each. The upward air flow intensity can be regulated by individual control valves provided in every aspiration chamber and visually checked in sight windows. The aspiration hood isprovidedwith a lighting arrangement.


The sieve cabinets are supported by rubber mountings .Three layers of Sieves are arranged one above the other and slide in between their guides. The sieves are cleaned by brushes. Each sieve layer carries four frames. The sieves frames can be removed separately


The collecting troughs are suspended on steel leaf springs and divided longitudinally into two collecting channels. Diversion flaps are provided to allow purified semolina to be diverted to one or another channel. The channel outlets are at the machine delivery end but can be also at the inlet end, if desired.


Overs from the top and the bottom sieve decks can be combined together or delivered separately


The sieve cabinets are driven by two vibro motors mounted at the inlet end.


The machine interior can be illuminated by LED tubes mounted in the lighting channel.

Technical Data
S.No Description Unit Value
1 Air volume m³/min⁻¹ 30 – 50
2 Pressure loss Pa 500
3 Gross sifting area m² 5.36
4 Net sifting m² 4.62
5 Number of Section Number 2
6 Number of sieves per section Number 12
7 Vibro motors kW 2 × 0.25
8 Length mm 2670
9 Width mm 1300
10 Height mm 1225
11 Net weight kg 950
12 Gross kg 1250
13 Built up space m³ 4.5
Machine Dimensions

Height: 1366 mm

Width: 1360 mm

Length: 2671 mm

Alpine Dimensions

ALITA – Vibratory Bran Finisher

Models: ALITA Micro, ALITA 1, ALITA 2

Application Image
Application and Mode of Operation

The vibratory bran finishers are used to increase flour extraction of break stocks in flour mills. They simultaneously grind and classify into two fractions (throughs and overs) of loose materials with moisture content up to 15%. The bran finishers are applied for sifting of difficult-to-process loose materials, mainly so called "fat" flour of 16 to 630 micron granulation.

Material fed into the machine working drum is forced against a sieve by blades of the rotor,ground and sifted. The sifting jacket as well as the machine casing are set into vibratory motion which improves the process efficiency.

Features
DESCRIPTION OF THE MACHINE

Welded steel structure


The machine frame is welded from thin-walled profiles. The drive motor is mounted on a swinging plate. The case with an internal and an exterior jacket is eccentrically mounted in bearing bushings to provide for its vibration. The rotor is furnished with blades and small diagonally formed wings to assist material travel to the delivery end. The drive pulley and an opposite end disk are furnished with counterweightsegments.


Technical Data
Type of the
machine		 Mesh Size (μ) Output (kg/h) Power input (kW) Weight Built up space [m³]
Net (kg) Gross (kg)
ALITA Micro 160 – 350 600 5.5 538 702 1.5
ALITA 1 350 – 2500 1000 5.5 536 700 1.5
ALITA 2 300 – 2500 2000 7.5 548 712 1.5

ALITA Micro & ALITA 1 – Electric motor 5.5 kW – 1500 RPM
ALITA 2 – Electric motor 7.5 kW – 1500 RPM

The machine can be supplied with different kinds of sieves based on customer's requirement.

Machine Dimensions

Height: 1295 mm

Width: 1400 mm

Length: 735 mm

Alpine Dimensions

ARTEMIS – Impact Detacher

Models: ARTEMIS

Application Image
Application and Mode of Operation

Machines are mainly used in flour mills for complementary and auxiliary milling - detaching of raw semolina and dunst in combination with roller mills preferably in wheat milling runs and rye semolina runs. The machine working effect is achieved by impact of high speed rotating pins of the rotor. This way endosperm particles are intensively separated from superficial outer bran coats.

The impact milling process suitably complements the shear and friction modes of milling applied in roller mills. Beside that the machine acts also as a disinfestator (entoleter). Its application is possible in both mechanical and pneumatic conveyance systems. Processed stock is fed axially to the machine centre via the inlet extender with inlet cone from where it is drawn in by the air stream produced by the rotor movement. Having passed the working chamber, the stock leaves the machine.

Features
DESCRIPTION OF THE MACHINE

All-metal design.The machine casing is formed as a round body with a replaceable internal stationary ring protecting the case jacket against abrasive effects. The inlet glass insert with aluminium flanges allows for visual control of the machine run .


The rotor is made of two disks connected by two rows of pins. The rotor is dynamically balanced. The machine is driven by a flanged electric motor fitted to the bottom of the case. The machine can be mounted to the floor, ceiling or a wall by means of three legs bolted to the machine bottom or its top

Technical Data
Output (t/h) Electric motor
(kW)		 Air Volume
(m3/ min)		 Gained outlet
overpressure
(pa)		 Weight Built up space [m³]
Net (kg) Gross (kg)
1.5 – 2.3 5.5 6-9 3000 195 278 0.5

5.5 kw / 7.5 HP – 2880 RPM 3 Phase

ARIEL – Precleaning Screen Separator

Models: ARIEL 60

Application Image
Application and Mode of Operation

The machine is used for cleaning and grading of dry and granular materials by means of a set of sieves (small and coarse admixtures) and air sifting in aspirator (dust and linings). The machine works with a closed circuit of cleaning air and limited air exchange from the outside. These machines are used mainly in precleaning sections of flour mills but they are suitable also for other processes where grainy materials should be cleaned, graded and cleaned from fine and coarse admixtures.

Features
DESCRIPTION OF THE MACHINE

The precleaning screen separator is a machine consisting of the screen graderAriel 60 and the Air Sifter Asana 15M with aspiration air recirculation and built-in magnet separator to catch ferromagnetic objects.


The screen grader Ariel 60 consists of a frame and a slightly vibrating screen suspended in the frame with inlet and outlet chambers. In the screen there are sieves clothed with perforated sheet (upper sieve) and wire cloth or, for special applications, with full sheet (bottom sieve). The screen oscillation is excited by two attached vibration exciters.


The Recycling aspirator Asana 15M is a machine working with an enclosed air circuit. Its inlet end is connected directly to the screen separator. It consists of a magnet plate, aspiration chamber with air sifting intensity control, separating chamber with a worm discharger and air lock, a built-in fan with air channel and grain outlet with balanced gate flap.


Technical Data
Output of the machine Power input: screen separator
30 – 60 t·h⁻¹
(with regard to processed material and its dirtiness)		 2 × 0.55 kW
Air Sifter – Fan Worm and air lock Volume of aspiration air
4 kW 0.55 kW 10 m³/min⁻¹
Recirculating air renewal Net weight Gross weight Built-up space
MAX. 10% 1070 kg 1600 kg 11 m³
Upper sieve – perforated sheet Bottom sieve – wire cloth, full sheet (option)
Ø 10 mm, Ø 12 mm, Ø 15 mm 1.8 × 1.8 mm, 2 × 2 mm, 2.2 × 2.2 mm

ARYA – Destoner

Models: Arya 3D, Arya 7D, Arya 15CD

Application Image
Application and Mode of Operation

Dry destoners are used for separation of small stones, glass and metal particles from grain in dry method based on different specific weight of matter. They are applied in cleaning sections of flour mills. However, they can also be used for cleaning of other dry and grainy materials. Material is fed onto an inclined screen of the machine moving in vibratory motion. Air exhausted from the machine through-screen space forms an air cushion and a fluid layer above the screen. Due to this phenomenon and the screen inclination the lighter faction, i.e. grain,moves downslope the screen inclination to the delivery end. The heavier fraction, stones etc, coming in touch with the screen cover, are forced by the screen vibration to move upslope the screen to the outlet for stones.

In the case of ARYA 15CD model material is first fed onto the upper vibratory sieve to be sifted and classified by air. Overs from this sieve, i.e., larger admixtures and straw-like liftings, are delivered into the outlet of impurities. The throughs, i.e., grain with mineral admixtures, mostly small stones in the size of grain kernels, fall down on the lower sieve to be separated, by means of fluid air layer, vibration of the sieve and using the difference in the specific weights. Clean grain discharged through two outlets and stones delivered to the opposite end of the lower sieve

Based on the processed material character ,the grain inlet, aspiration intensity, screen inclination, throw angle setting and the vibration amplitude can be adjusted to optimum

Features
DESCRIPTION OF THE MACHINE

The machine stand is welded together from enclosed thin walled steel profiles. The top of the machine features an inlet and an aspiration throat. The stand bears suspended springs and machine driven by means of a vibrator. The machine cover is made as a separate glass laminated shell.


Technical Data
Type of the
machine		 Output for
Wheat (t/h)		 Electric
motor (kW)		 Air Volume
(m3.min-1)		 Pressure
loss (Pa)		 Weight Built up space (cu.m)
Net (kg) Gross (kg)
Arya 3D 1-3 2 x 0.25 35-45 800-1200 190 440 2.67
Arya 7D 3-7 2 x 0.25 70-90 800-1200 230 630 4.18
Arya 15CD 10-15 2 x 0.55 130 350 662 1000 6.5

Electric power supply 415V, 50Hz

ATLAS – Scouring Machines

Models: Atlas3,Atlas7,Atlas10,Atlas 15

Application Image
Application and Mode of Operation

The scouring machines are mainly used in cleaning sections of flour mills for superficial cleaning of grain from soil dust, for partial removal of beard, germs and glumes. Besides that they are applied for final cleaning of tempered grain prior to milling.

Processed grain is fed to the machine and cast against a sieve drum by rotor blades and passing through the work space and transported to the drum delivery end. The cleaning effect is exerted due to friction between kernels and the rotor blades, on the sieves and the grains among themselves. Loosened screenings fall through the sieve drum into an outlet and partly are sucked off by aspiration air.

Features
DESCRIPTION OF THE MACHINE

The machine frame and case are made of metal construction elements. The case sides are provided with doors for fitting and replacement of sieves. On the case top there is an inlet throat and an aspiration socket.


The rotor is made as a cylinder with a shaft fitted with bars and blades on its circumference. The rotor is dynamically balanced. The cylindrical sieve is longitudinally divided into two parts.


The drive electric motor with V-belt transmission is mounted at the machine inlet end under the case.


Machines applied in production lines with mechanical conveyance are completed with air sifters. The sifter is attached to the machine delivery end to form an integral part of the set. It is furnished with control elements for optimum adjustment of its performance. The aspiration channel is covered by a transparent wall to allow for comfortable check of the process. A top aspiration socket is provided for connection to particular aspiration system.


Atlas

machine without air – sifters (for lines with pneumatic conveyance)

Atlas + Normal Aspiration Channel

machine with air – sifters (for lines with Mechanical conveyance).

Atlas + Asana

machine with closed air recycling channel

Technical Data
Type of the machine Output
(t/h)		 Electric
motor (kW)		 Air Volume
(m3/min)		 Pressure
loss (Pa)		 Weight Built up space (m3)
Net (kg) Gross (kg)
ATLAS 3 + Normal aspiration channel 2-4 4 10-20 100-150 582 810 2.1
ATLAS 7 + Normal aspiration channel 4-7 7.5 15-25 100-150 612 840 2.1
ATLAS 10 + Normal aspiration channel 10-12 7.5 20-30 100-150 612 840 2.1
ATLAS 15 + Normal aspiration channel 12-15 15 30-40 100-150 919 1220 3.1

Electrical supply 415 V, 50 Hz.

The machine is usually connected to a central aspiration system of the cleaning section of the mill

ATLANTIS – Inclined Dampener

Models: Atlantis 1, Atlantis 2, Atlantis 3

Application Image
Application and Mode of Operation

The equipment is used for dampening of superficial layer of grain kernels prior to milling. This way higher flexibility and toughness of the skin is searched and its crushing to flour reduced. A high-speed rotor with a relieved worm spiral and spreaders thoroughly stirs up the grain and water mixture to allow better water penetration into the skin layer of kernels

Features
DESCRIPTION OF THE MACHINE

Welded steel structure


The rotor is mounted to roller contact bearing by clamps. It is made of a steel tube welded with stainless steel worm spiral at its inlet end. The other parts is furnished with steel rod replaceable spreaders. The rotor low end is sealed by a special stuffing box. The machine body is made of stainless steel with a top removable cover and two interconnected water supply cock is fitted in its inlet to accept hose of diameter ½” size. The trough extreme bottom has got a drain cock. The machine is driven through belts by an electric motor. The out end can be provided with a choke up probe if necessary, to stop the machine drive and the entire preceding machines.


Technical Data
Type of
the machine		 Worm diameter
(mm)		 Power input
(kw)		 Output
(tones per hour)		 Weight
(kg)
ATLANTIS 1 320 5.5 2-5 459
ATLANTIS 2 320 7.5 6-8 491
ATLANTIS 3 320 11.0 9-12 565

Power supply 415 V / 50 Hz.

AJINO – Vibro-Separator

Models: Ajino 3, Ajino 7

Application Image
Application and Mode of Operation

The machine is used for cleaning and grading of dry and loose materials by means of a set of sieves. The machine can be coupled to an air sifter connected to a central aspiration system or to an air sifter with recycling aspirator (Asana). Output of the machine for pre-cleaning purpose is from 5 to 30 t.h-1 and for cleaning from 2 to 15 t.h-1 according to the model.

Features
Technical Data
Type of
the machine		 Output with
wheat – Pre
cleaning.
(t/h)		 Output with
wheat – cleaning
section.
(t/h)		 Air Volume
(m3/min)		 Power input
(Kw)		 Net Weight
(Kg)		 Pressure
loss
(Pa)		 Built up
space (m3)
AJINO 3 + NAC1 5-10 2-5 25-40 2x0.55 630/1065 530 6.4
AJINO 7 + NAC1 10-30 7-15 40-70 2x0.55 890/1428 530 8.15
AJINO 3 + ASANA 15M 5-10 2-5 6 (2x0.55)+4+0.55 719/1020 - 9.0
AJINO 7 + ASANA 15M 10-30 7-15 6 (2x0.55)+4+0.55 811/1110 - 11.0

Standard sieve fitting:Top - 7mm & 15mm round perforations, Bottom - 2.24mm x 2.24mm wire mesh (for wheat). 1.NAC = Normal aspiration channel

AKITO – Rotary-Separator

Models: Akito800,Akito 1000,Akito 1250,Akito 1500

Application Image
Application and Mode of Operation

The machine is used for cleaning and grading of dry and loose materials by means of a set of sieves. The machine can be coupled to an air sifter connected to a central aspiration system. Output of the machine for pre-cleaning purpose is from 5 to 30 t.h-1 and for cleaning from 2 to 15 t.h-1 according to the model.

Features
Technical Data
Type of
the machine		 Output with
wheat – Pre
cleaning.
(t/h)		 Output with
wheat – cleaning
section.
(t/h)		 Air Volume
aspiration channel
(m3/min)		 Built up
space (m3)
AKITO 800 5-10 2-5 25-40 1.5
AKITO 1000 10-15 5-8 25-40 1.5
AKITO 1250 10-20 8-10/td> 40-70 2.2
AKITO 1500 15-30 10-15 50-80 2.2

Sieve perforations will vary based on location of machine in flow sheet and type of product.

ALTO – Intensive dampener

Models: ALTO 10

Application Image
Application and Mode of Operation

The Machine is used in cleaning plants of flour mills for moistening of the grain skin layers . This way better elasticity of the skin is achieved and ,on the other hand ,its crushing into flour is reduced. The fed-in stream of grain opens a flap inlet valve with a micro switch. The micro switch sends a command to an electromagnetic valve to supply water to the machine. A rotor makes the blend of grain and water whirl in the machine cylindrical drum to assist water penetrate in to skin layers of kernels. This toughens the bran layer and renders it less brittleness, so that powdering of bran in break sections are avoided .

Features
DESCRIPTION OF THE MACHINE

The rotor is mounted to roller contact bearing by clamps. It is made of a steel tube Bolted with stainless steel beaters. The machine body is made of stainless steel with a top removable cover and two interconnected water supply cock is fitted in its inlet to accept hose of diameter ½” size. The machine is driven through belts by an electric motor


Technical Data
Type WORM DIAMETER
(mm)		 POWER INPUT(kw) OUTPUT
(tones per hour)
ALTO 10 320 7.5 5-10

Electrical supply 415 V, 50 Hz.

PRODUCT PORTFOLIO

Ancillaries Section

Cleaning Section

Milling Section

Packing Section